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Development

Lear Manufacturing Facility

Construction on this fast track project was started in September, 2017 and accomplished partial use turnover of 240,000 square foot of space by June, 2018 and final completion in August 2018. The 30 acre, industrially zoned brownfield site is located in Hammond, IN. The new two-story Pre-Engineered Metal Building is composed of 140,000 sf of Sub Assembly, 105,000 sf of Assembly, Cafeteria, Locker Rooms, Maintenance and Administrative Offices. The prefabricated steel structure features wide open, ….

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Cadillac Products – Roof Raise

This roof extension project involved raising approximately 73,160 square feet of existing roof by 6 ft. The extension of the area increased the finished building height to 26’ 2” feet. Painstaking care and coordination was taken to raise the height of roof. Extreme measures were taken to ensure the safety of all during the process. Scope also included foundations, structural steel, siding and roof decking, single ply roofing, concrete floor slab removal and replacement, power ….

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Formtech High Bay Extension and Pit

This high bay extension and concrete pit project involved the removal of approximately 3,250 square feet of existing roof construction and the installation of a 26 foot high extension of the area to a finished building height of 57 feet. Work required to complete the new, higher bay within the existing facility includes foundations, structural steel, siding and roof decking, single ply roofing, concrete floor slab removal and replacement, power to relocated lighting and new ….

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LINC I-94 Industrial Park Logistics Facility

Construction on this fast track project was started in June, 2015 with a targeted, partial use turnover of 200,000 square foot of space by November, 2015. The 36 acre, industrially zoned brownfield site is located near I-94 and Harper Avenue in the City of Detroit. The new single story pre-engineered metal building is composed of 550,000 sf of warehouse, 225 integral truck docks and 5,000 sf of offices. The prefabricated steel structure features wide open, ….

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Android Industries Process Equipment Installation Coordination

Roncelli, Inc. provided Construction Management Services to coordinate the engineering and performance of support work and equipment installations at three separate Southeast Michigan automotive supplier plants for Android Industries during a three month fast track schedule duration. Android is a tier one supplier to the global automotive industry. The firm assembles complex vehicle system modules in aggressive delivery windows, often in close proximity to it’s clients plants. Typically, product assembly is supported by material handling ….

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Visteon Corp Regional Manufacturing Facility

Visteon Corporation selected Roncelli to construct this 220,000 square foot light manufacturing facility on land that was formerly part of the original world headquarters of Chrysler Corporation in Highland Park, Michigan. The site, designated by the State of Michigan as a “Brownfield” property presented numerous challenges, including a fluctuating ground water table, hidden underground obstructions and encapsulation requirements. The majority of the building’s construction consists of cast in place concrete spread foundations, pre-cast concrete bearing ….

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Metro Wire & Cable

The new 50,000 square foot Metro Wire & Cable facility is composed of 30,000 sf of warehouse and production area, 20,000 sf office areas and a 10,000 sf shop mezzanine areas. the 4.1-acre site supports over 200 parking spaces along with access roadways and greenbelt areas. The prefabricated steel structure features wide open, high bays with painted exposed structural steel construction above an eight foot high perimeter split face masonry wall with a “galvalum” metal ….

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LGCMI H-Project Battery Manufacturing Facility

The LG Chem Michigan (LGCMI) H-Project consists of 615,000 square feet of manufacturing, assembly and storage space for lithium-ion battery production targeted for use in electric and hybrid electric vehicles (EV/HEV). Plant construction includes corporate offices, production and assembly areas and 120,000 square feet of special clean and dry rooms. Roncelli, Inc. was selected as the project’s design-builder primarily because of it’s aligned culture, shared values, understanding of critical manufacturing process and its commitment to deliver ….

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Ingersoll Rand Process Equipment Relocation and Pull Ahead Work

This Mocksville, NC project involved the removal, relocation and installation of existing diffuser cell plant process equipment and the receipt and installation of process equipment from Ingersoll Rand’s Pueblo, Colorado plant. Roncelli assisted with the removal and temporary storage of existing process equipment. Existing concrete floor areas were cut and removed, under-floor ground excavated, formwork installed and steel reinforcement placed for the installation of seventeen new concrete equipment foundations for the plant’s new production line. ….

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Fisher Corporation Stamping Facility

The Fisher Corporation chose Roncelli, Inc. to build a new 78,000 square foot stamping plant on a 12-acre site in Sterling Heights, Michigan. The new facility employs state-of-the-art stamping operations, all housed in a new 68,500 square foot manufacturing and warehousing building that has a 50′ eave height, with 80′ clear span bays, two 40 ton cranes, one 30 ton crane, a 180 foot long / 15 foot deep press pit containing four press’ up ….

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