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General Motors Corp Powertrain South Expansion

General Motors Powertrain Division located in Pontiac, Michigan consolidated most North American Powertrain testing into a new state-of-the-art 427,000 SF facility. The new facility consisted of two Dyno Wings, a Fuel Farm, a Central Energy Plant, and a Southwest Addition to their existing testing facility. The Dyno Wings consolidated 157 outdated test cells from four locations into 98 high flex and new technology cells. The Fuel Farm, with 27 different fuels, 36 storage tanks, and ….

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Android Industries Process Equipment Installation Coordination

Roncelli, Inc. provided Construction Management Services to coordinate the engineering and performance of support work and equipment installations at three separate Southeast Michigan automotive supplier plants for Android Industries during a three month fast track schedule duration. Android is a tier one supplier to the global automotive industry. The firm assembles complex vehicle system modules in aggressive delivery windows, often in close proximity to it’s clients plants. Typically, product assembly is supported by material handling ….

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Visteon Corp Regional Manufacturing Facility

Visteon Corporation selected Roncelli to construct this 220,000 square foot light manufacturing facility on land that was formerly part of the original world headquarters of Chrysler Corporation in Highland Park, Michigan. The site, designated by the State of Michigan as a “Brownfield” property presented numerous challenges, including a fluctuating ground water table, hidden underground obstructions and encapsulation requirements. The majority of the building’s construction consists of cast in place concrete spread foundations, pre-cast concrete bearing ….

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Metro Wire & Cable

The new 50,000 square foot Metro Wire & Cable facility is composed of 30,000 sf of warehouse and production area, 20,000 sf office areas and a 10,000 sf shop mezzanine areas. the 4.1-acre site supports over 200 parking spaces along with access roadways and greenbelt areas. The prefabricated steel structure features wide open, high bays with painted exposed structural steel construction above an eight foot high perimeter split face masonry wall with a “galvalum” metal ….

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LGCMI H-Project Battery Manufacturing Facility

The LG Chem Michigan (LGCMI) H-Project consists of 615,000 square feet of manufacturing, assembly and storage space for lithium-ion battery production targeted for use in electric and hybrid electric vehicles (EV/HEV). Plant construction includes corporate offices, production and assembly areas and 120,000 square feet of special clean and dry rooms. Roncelli, Inc. was selected as the project’s design-builder primarily because of it’s aligned culture, shared values, understanding of critical manufacturing process and its commitment to deliver ….

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Ingersoll Rand Process Equipment Relocation and Pull Ahead Work

This Mocksville, NC project involved the removal, relocation and installation of existing diffuser cell plant process equipment and the receipt and installation of process equipment from Ingersoll Rand’s Pueblo, Colorado plant. Roncelli assisted with the removal and temporary storage of existing process equipment. Existing concrete floor areas were cut and removed, under-floor ground excavated, formwork installed and steel reinforcement placed for the installation of seventeen new concrete equipment foundations for the plant’s new production line. ….

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Fisher Corporation Stamping Facility

The Fisher Corporation chose Roncelli, Inc. to build a new 78,000 square foot stamping plant on a 12-acre site in Sterling Heights, Michigan. The new facility employs state-of-the-art stamping operations, all housed in a new 68,500 square foot manufacturing and warehousing building that has a 50′ eave height, with 80′ clear span bays, two 40 ton cranes, one 30 ton crane, a 180 foot long / 15 foot deep press pit containing four press’ up ….

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General Motors de Mexico SLP Central Utility Center Capacity Increase/Expansion

Genral Motors Corporation selected Roncelli for the CUC Capacity Increase and Expansion projects at their San Luis Potosi, Mexico facility. The CUC Capacity Increase project required modifications and additions to the waste water treatment plant as a result of increased water demands and wastewater generation. The project included equipment and tank installations, stairways, elevated platforms, foundations, chiller, heat exchangers, weld water, compressed air, filters, mechanical, electrical, civil, and structural work. A project challenge was expanding the ….

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General Motors Corp Design Build Hydrogen Fuel Cell Relocation

The design Build Hydrogen Fuel Cell Relocation involved relocating GM’s Fuel Cell operations from Honeoye Falls, NY to its Global Powertrain Engineering Headquarters in Pontiac, MI. This allowed GM to capitalize on synergies with the rest of the product development organization. The project encompassed the decommissioning and packaging of sensitive testing equipment from GM’s Honeoye Falls, NY facility. The equipment was then shipped for reinstallation and commissioning into the renovated area at the existing Powertrain ….

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General Motors Corp Vehicle Engineering Center

This project consisted of a new eight story Tower and a renovated three-story Podium totaling 2 million square feet. The new one million square foot Tower is surrounded by water on three sides and interlocks with the renovated one million square foot Podium. While the buildings abut, they are structurally independent. Both buildings share a common lobby and interactive Hub. Podium renovations were phased to allow existing engineers to work in the building while their ….

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