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Development

FCA Custom Fit-Up – Paint Booth Facility

Roncelli completed the new facility which sits on 10.5 acres of property on Metropolitan Parkway between Mound Road and Van Dyke Avenue in Sterling Heights. The building functions as a state-of-the-art custom center applying spray on bed liners, body side moldings, graphics and tonneau cover installation for new FCA truck models. The 128,000 square foot building has four integral truck docks, 6,200 square feet of office space, locker and break rooms, a 6,000 square foot ….

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GENERAL MOTORS CORPORATION – DRIVER IN THE LOOP

Roncelli, Inc. was selected to construct General Motors’ new 2-Story office and test building for their new Driver in the Loop (DiL). The DiL’s 1st Floor consists of a garage, shop, lab area and the 2nd Floor serves as Flex Office space. This two-story office building is a steel and masonry structure with metal panel and glass exterior skin with a man bridge to the parking area. It has AHU and VAV HVAC system and ….

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BMW of Rochester Hills Dealership Exterior & Interior Renovations

This project involved a 44,400 SF parking lot addition and a 14,000 SF renovation of the BMW of Rochester Hills (formerly Bavarian BMW) dealership’s interior showroom and offices. The project also included a new canopy and extensive exterior façade renovations to the entire facility. To address the challenges of on-going sales activities and a site continuously filled with new vehicle inventory, phased construction segments, off shift work periods and “just in time” material deliveries were ….

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General Motors Corp Castleton Facility Restoration

General Motors Corporation relocated a portion of their engine and transmission operations from four buildings in Castleton Indiana to the Pontiac, Michigan Powertrain facility. Roncelli was commissioned to prepare the buildings for leasable turnover by removing all upgrades to the buildings that were installed for engineering and testing operations. Items of note included: demolition of process mechanical and electrical systems that fed equipment; demolition of a test cell addition; infill of equipment pits and wall ….

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General Motors Design Dome Renovation

Roncelli was selected to perform the Design-Build renovation and restoration of the Design Dome, a historic building designed in 1948 by legendary architects Eliel and Eero Saarinen. The Saarinen’s vision was that architecture had to reflect the qualities of the company’s products, as the building was often used to unveil concept automobiles, dream cars and significant new vehicle launches. Roncelli selected the SmithGroupJJR to serve as its Design-Build A/E of record to work collaboratively with ….

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General Motors de Mexico SLP Central Utility Center Capacity Increase/Expansion

Genral Motors Corporation selected Roncelli for the CUC Capacity Increase and Expansion projects at their San Luis Potosi, Mexico facility. The CUC Capacity Increase project required modifications and additions to the waste water treatment plant as a result of increased water demands and wastewater generation. The project included equipment and tank installations, stairways, elevated platforms, foundations, chiller, heat exchangers, weld water, compressed air, filters, mechanical, electrical, civil, and structural work. A project challenge was expanding the ….

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General Motors Corp Design Build Hydrogen Fuel Cell Relocation

The design Build Hydrogen Fuel Cell Relocation involved relocating GM’s Fuel Cell operations from Honeoye Falls, NY to its Global Powertrain Engineering Headquarters in Pontiac, MI. This allowed GM to capitalize on synergies with the rest of the product development organization. The project encompassed the decommissioning and packaging of sensitive testing equipment from GM’s Honeoye Falls, NY facility. The equipment was then shipped for reinstallation and commissioning into the renovated area at the existing Powertrain ….

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General Motors Corp Vehicle Engineering Center

This project consisted of a new eight story Tower and a renovated three-story Podium totaling 2 million square feet. The new one million square foot Tower is surrounded by water on three sides and interlocks with the renovated one million square foot Podium. While the buildings abut, they are structurally independent. Both buildings share a common lobby and interactive Hub. Podium renovations were phased to allow existing engineers to work in the building while their ….

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General Motors Corp Building #23 Renovations

Building #23 is used for general offices and training for GM personnel. Roncelli was contracted to perform complete demolition of the architectural, mechanical and electrical components of the building. This consisted of demolition of the first and second floor walls, doors, ceilings, HVAC system, existing lighting panels, receptacles, wiring, and auxiliary systems. The construction activities were coordinated, sequenced and scheduled to minimize disruption to the ongoing adjacent building activities. While renovating the first and second ….

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General Motors Corp Road Load Simulator Relocation

This project involved the relocation of a full Vehicle Road Simulation Dynamometer from Pontiac Plant 17 to the Milford Proving Grounds – Building No. 73. All work was completed within a 90 day schedule. Work included the cut and removal of concrete flooring, excavation, form work, steel reinforcement installation and the placement of concrete for the large inertia mass foundation pad and the steel bed plates for the dynamometer. Debris, dust and air borne particulates were ….

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